Custom Turnkey Biomass Pelletizing Solution with Rotary Shredder, Hammer Mill and Dual XGJ700 Pellet Mills Delivers Stable 4–5 Ton Per Hour Output for Indian Agricultural Waste Recycling
(JINAN, CHINA – April 2026) — Shandong Longze Machinery, a leading professional manufacturer of industrial biomass pellet processing machinery and turnkey pellet production lines in China, has officially completed production and full container shipment of a high-efficiency 4–5 T/H paddy straw pellet production line to India. This customized full-automatic pelletizing system is purpose-built for local agricultural residue recycling, helping Indian enterprises realize large-scale, low-cost biomass fuel pellet production and diversifiedanimal feed pellet manufacturing.
India owns abundant agricultural biomass resources including paddy straw and wheat straw. However, traditional straw stacking and burning methods cause serious resource waste and environmental pollution. With the local government’s increasing emphasis on renewable biomass energy and green agricultural recycling, the market demand for commercial straw pellet production lines has grown rapidly. To solve customers’ pain points of low utilization rate of agricultural waste and unstable pellet output, Shandong Longze tailored this complete 4–5 ton per hour turnkey pellet plant solution fully adapting to local raw material characteristics, climate conditions and industrial production standards.
Different from single pellet machine equipment, this full-set paddy straw pellet production line adopts a matched and balanced design for the whole process. From raw straw feeding, crushing, grinding to final pellet forming, the entire production process realizes automated continuous operation. All core equipment is scientifically calibrated according to the 4–5T/H overall throughput, effectively avoiding production bottlenecks, equipment idling and capacity mismatch problems, ensuring long-term stable, high-efficiency and low-consumption continuous production.
Complete Core Equipment & Professional Technical Parameters
The turnkey biomass pellet plant integrates three core processing equipment and complete supporting conveying and auxiliary systems, covering the whole process of straw pretreatment and pellet forming:
1. Rotary Shredder (90kW)
Equipped with a 90kW high-power drive motor, the rotary shredder supports a stable processing capacity of 4–5T/H. It is specially used for primary crushing of long and messy raw paddy straw and wheat straw, cutting bulk straw materials into uniform small particle fragments. This pretreatment procedure effectively improves the grinding efficiency of the subsequent hammer mill and avoids material blockage, laying a solid foundation for standardized pellet forming.
The core molding unit adopts two sets of classic and stable XGJ700 ring die pellet mills, with single equipment power of 160kW and single machine output of 2–2.5T/H. The combined operation of the two pellet mills perfectly realizes the overall design capacity of 4–5T/H. XGJ series pellet machines are mature industrial-grade equipment, featuring strong compression force, high pellet density, stable operation and long service life, which are widely recognized in the global biomass pellet industry.
Production Line Advantages & Application Scenarios
This fully automatic 4–5T/H agricultural straw pellet line is optimized for various crop straw raw materials commonly found in India, including paddy straw, wheat straw and other crop residues. The finished biomass pellets produced by the line have high calorific value, uniform particles and stable quality, which can be widely used in biomass power generation, industrial boiler heating, factory energy supply and other biomass energy fields. Meanwhile, after formula adjustment, the equipment can also produce high-quality animal feed pellets to meet the feeding needs of local livestock and poultry farms, realizing the dual-purpose value of one line and greatly improving customer investment return.
In addition, the whole production line is equipped with complete automatic conveying systems, which greatly reduces manual intervention, lowers labor costs, improves overall production efficiency, and is very suitable for medium-sized commercial pellet factories and large-scale agricultural waste recycling projects in India.
Professional Customization & Full-Cycle After-Sales Service
“The Indian biomass market is ushering in rapid development, and more local enterprises are paying attention to the resource utilization of agricultural straw waste,” said the Sales Manager of Shandong Longze Machinery. “This 4–5T/H paddy straw pellet production line is highly customized according to local raw material humidity, straw fiber characteristics and customer’s target output. We do not provide standardized rigid equipment, but provide targeted turnkey solutions.”
Shandong Longze will provide full-process professional technical services for this Indian project, including factory layout design, equipment installation guidance, on-site commissioning, operator professional training and long-term after-sales maintenance support. It helps customers quickly complete project docking, realize stable and full-load production in a short time, and maximize project economic benefits.
About Shandong Longze Machinery
Shandong Longze Machinery is a professional manufacturer and solution provider focusing on biomass pellet production lines and feed pellet processing equipment. The company has long been committed to researching and developing high-efficiency, energy-saving and environmentally friendly pellet equipment, providing one-stop customized turnkey solutions for global customers covering equipment selection, production line design, installation and after-sales service. Its products are widely exported to India, Chile, Southeast Asia, Africa and other global markets, serving a large number of biomass energy and agricultural recycling projects.
